Material Manufacturing & In-House Compounding

Vertically integrated thermoset and thermoplastic formulations engineered for strength, durability, and controlled performance.

In-House Material Development & Composite Formulation

At Zehrco-Giancola Composites, material manufacturing is not outsourced—it is engineered in-house.
Our vertically integrated compounding of thermoset and thermoplastic systems gives us direct control
over strength, thermal resistance, dimensional stability, and chemical performance.

From BMC and SMC formulations to specialized engineered resin systems, we develop materials
tailored to meet structural, electrical, and environmental demands across industries.

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The Zehrco-Giancola Material Advantage

Total Process Control
Vertical integration eliminates variability between material supplier and molder, improving consistency and quality.
Performance Engineering
Formulations optimized for heat resistance, electrical insulation, chemical durability, and structural strength.
Mechanical & Chemical Testing
Validation through lab testing ensures compliance with industry and customer-specific performance benchmarks.
Manufacturability Optimization
Materials engineered not just for performance—but for molding efficiency, cycle time reduction, and cost control.





Applications & Performance Environments

Our engineered materials support demanding applications across transportation, electrical infrastructure,
medical equipment, heavy industrial, and defense sectors.

Electrical & Transit
Flame resistance, arc tracking performance, and dimensional stability under load.
Medical & Sanitary
Chemical resistance, durability, and precision molding compatibility.
Industrial & Structural
High compressive strength and environmental durability in harsh operating conditions.
Custom OEM Programs
Tailored resin systems developed for proprietary specifications and performance standards.
Material manufacturing featured image
Material manufacturing featured image

Ready to Develop the Right Material for Your Application?

Work directly with our engineering team to define the optimal formulation for your performance, environmental, and production requirements.