Material Manufacturing & In-House Compounding
Vertically integrated thermoset and thermoplastic formulations engineered for strength, durability, and controlled performance.
In-House Material Development & Composite Formulation
At Zehrco-Giancola Composites, material manufacturing is not outsourced—it is engineered in-house.
Our vertically integrated compounding of thermoset and thermoplastic systems gives us direct control
over strength, thermal resistance, dimensional stability, and chemical performance.
From BMC and SMC formulations to specialized engineered resin systems, we develop materials
tailored to meet structural, electrical, and environmental demands across industries.

The Zehrco-Giancola Material Advantage
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Total Process Control Vertical integration eliminates variability between material supplier and molder, improving consistency and quality. |
Performance Engineering Formulations optimized for heat resistance, electrical insulation, chemical durability, and structural strength. |
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Mechanical & Chemical Testing Validation through lab testing ensures compliance with industry and customer-specific performance benchmarks. |
Manufacturability Optimization Materials engineered not just for performance—but for molding efficiency, cycle time reduction, and cost control. |
Applications & Performance Environments
Our engineered materials support demanding applications across transportation, electrical infrastructure,
medical equipment, heavy industrial, and defense sectors.
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Electrical & Transit Flame resistance, arc tracking performance, and dimensional stability under load. |
Medical & Sanitary Chemical resistance, durability, and precision molding compatibility. |
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Industrial & Structural High compressive strength and environmental durability in harsh operating conditions. |
Custom OEM Programs Tailored resin systems developed for proprietary specifications and performance standards. |


Ready to Develop the Right Material for Your Application?
Work directly with our engineering team to define the optimal formulation for your performance, environmental, and production requirements.