Research & Testing Services
Advanced material development, structural validation, and performance testing for thermoset and thermoplastic composite components.
Dedicated In-House Research & Development Laboratory
A key differentiator at Zehrco-Giancola is our fully integrated Research & Development and testing laboratory.
Unlike manufacturers who rely on third-party validation, our in-house lab supports:
• New material formulation development
• Reinforcement optimization
• Process validation
• Structural performance verification
• Environmental and durability testing
This integrated approach allows us to move efficiently from material selection to production with confidence in performance, consistency, and long-term reliability.
Material Development & Formulation Expertise
Our engineering team develops and qualifies thermoset and thermoplastic systems engineered for demanding industrial environments.
We evaluate:
- Resin Performance
Vinyl ester, polyester, epoxy, and phenolic systems tailored for chemical resistance, strength, and heat tolerance. - Reinforcement Strategies
Fiber orientation, mat selection, woven roving, and hybrid reinforcement configurations. - Mechanical Properties
Tensile strength, flexural strength, impact resistance, and fatigue performance. - Thermal & Environmental Stability
Heat deflection, dimensional stability, and resistance to corrosion or harsh conditions.
By combining the right resin system with optimized reinforcement, we ensure each component meets mechanical, thermal, and environmental performance standards.
Structural & Process Validation
Before full-scale production, we validate part performance under real-world conditions.
Our testing capabilities support:
• Structural load analysis
• Thermal expansion testing
• Impact and fatigue resistance
• Cure cycle validation
• Dimensional stability verification
• Material consistency checks
This reduces tooling risk, improves first-article success rates, and minimizes costly production adjustments.
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Supporting Advanced Molding Operations
Our research and testing services directly support:
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Injection Molding
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Resin Transfer Molding (RTM)
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Compression Molding
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Filament Winding
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Open & Cold Molding
Because engineering and manufacturing operate together, simulation insights, material testing, and production adjustments are aligned, improving repeatability and part performance across programs.
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Why Research & Testing Matters
Engineering-driven validation improves:
- Faster Development Cycles
Fewer redesigns and shorter prototype phases. - Improved Tooling Accuracy
Validated designs reduce rework and scrap. - Higher Performance Components
Optimized materials and reinforcement strategies increase structural reliability. - Long-Term Durability
Environmental and fatigue testing ensures performance over time. - Manufacturing Consistency
Controlled processes maintain repeatable quality across production runs.
Engineering Confidence from Concept to Production
Partner with Zehrco-Giancola to reduce risk, improve structural integrity, and accelerate your path to production.